1985F20 SuperCab "REDRUM"

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Re: 1985F20 SuperCab "REDRUM"

Gary Lewis
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Post where you want, Chris, and this works well.  

Congrat's on a successful trip.  Glad it went so well.  And that's not bad MPG for towing, although I don't know why it got better on the way back.  Down hill?

As for the Dart, is that F5 or F8 Green?  I think it is F5 but cameras and computer screens change things.

And when I first read your post I read "69 Dart" and was surprised at the round marker lights 'cause I was expecting the rectangular ones like on my Bee.  But then I scrolled back and realized I was wrong.

What are the plans for it?
Gary, AKA "Gary fellow": Profile

Dad's: '81 F150 Ranger XLT 4x4: Down for restomod: Full-roller "stroked 351M" w/Trick Flow heads & intake, EEC-V SEFI/E4OD/3.50 gears w/Kevlar clutches
Blue: 2015 F150 Platinum 4x4 SuperCrew wearing Blue Jeans & sporting a 3.5L EB & Max Tow
Big Blue: 1985 F250HD 4x4: 460/ZF5/3.55's, D60 w/Ox locker & 10.25 Sterling/Trutrac, Blue Top & Borgeson, & EEC-V MAF/SEFI

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Re: 1985F20 SuperCab "REDRUM"

CRittaler
I have no idea why it got better loaded.  The routes were basically the same.  The return trip was a bit longer because I took a different border crossing coming back into the US.

I don't know the exact color code.  It is a respray that they mixed wrong.  The car was originally white and when I bought it ~15 years ago it had been spray bombed navy blue.

The color is supposed to be Dodge Medium Green, but they mixed in too much metallic and it lightened it up.

My intention is to get it up an running again and lower it for cruising.  It needs some rust repair after sitting in the elements for so long, there's not much of a floor left on the driver side anymore.

Right now the torsion bars are slack and I like the look so I'm going to get beefier ones and run near the bottom of the adjustment.

I need to swap the rear end as right now it has a 7.25 from a barracuda that has 4.11 gears and that's too short for the 3 speed.  The original rear end was a 2.93.
Chris
1985 Ford F250 XLT SuperCab
ZF5-42 swapped 460 hot fuel, factory AC.
Part way through 4WD swap.

1988 Suzuki Samurai -- Daily Driver
1968 Dodge Dart -- Project car
1957 Chevy 4400 Flat Bed -- Collector Project
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Re: 1985F20 SuperCab "REDRUM"

Gary Lewis
Administrator
Sounds like you have a plan for the Dart.  I'll be anxious to see how it goes, so please keep us informed.
Gary, AKA "Gary fellow": Profile

Dad's: '81 F150 Ranger XLT 4x4: Down for restomod: Full-roller "stroked 351M" w/Trick Flow heads & intake, EEC-V SEFI/E4OD/3.50 gears w/Kevlar clutches
Blue: 2015 F150 Platinum 4x4 SuperCrew wearing Blue Jeans & sporting a 3.5L EB & Max Tow
Big Blue: 1985 F250HD 4x4: 460/ZF5/3.55's, D60 w/Ox locker & 10.25 Sterling/Trutrac, Blue Top & Borgeson, & EEC-V MAF/SEFI

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Re: 1985F20 SuperCab "REDRUM"

grumpin
In reply to this post by CRittaler
Nice! Better MPG loaded, best keep it loaded!

The transfer case on my old 86 leaked at the rear yoke. Got that fixed before I sold it.
Dane
1986 F250HD SC XLT Lariat 4x4 460 C6-Sold
1992 Bronco XLT 4x4 351W E4OD
1998 GMC Sierra SLE K1500 350 4L60E
Arizona
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Re: 1985F20 SuperCab "REDRUM"

CRittaler
In reply to this post by CRittaler
Well I haven't posted in a while, but I've been using the F250 as my daily driver and it has been doing pretty good.  I leaned the carb slightly and get a consistent 9MPG.  I could probably eek out more with new plugs.

I have noticed that there is an oil leak.  I was down a quart after ~1000 miles.  Back of the block is wet so I need to have a very close look around to make sure it's not the rear main.

Sometimes the truck will start and idle fine for ~5 minutes and then die.  Usually it will restart right away and be fine, other times it will die repeatedly for a while before being fine.  This has lead to some interesting traffic situations.

I'm still trying to dig into it and see what's going on.  I think it's fuel based on the AFR swinging lean before it quits.  I'm either sucking up junk from the tanks or my pump is intermittently losing power.  I haven't dug to deep yet.
Chris
1985 Ford F250 XLT SuperCab
ZF5-42 swapped 460 hot fuel, factory AC.
Part way through 4WD swap.

1988 Suzuki Samurai -- Daily Driver
1968 Dodge Dart -- Project car
1957 Chevy 4400 Flat Bed -- Collector Project
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Re: 1985F20 SuperCab "REDRUM"

ArdWrknTrk
Administrator
Good to hear from you Chris!

Be sure to check the oil pressure sender and the rear china wall of the intake (usual suspects) before you condemn the RMS.
 Jim,
Lil'Red is a '87 F250 HD, 4.10's, 1356 4x4, Zf-5, 3G, PMGR, Saginaw PS, desmogged with a Holley 80508 and Performer intake.
Too much other stuff to mention.
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Re: 1985F20 SuperCab "REDRUM"

CRittaler
I plan on it.  I need to get up there and see.  I installed some extra fittings so that I could have both the dash gauge and an aftermarket gauge.
Chris
1985 Ford F250 XLT SuperCab
ZF5-42 swapped 460 hot fuel, factory AC.
Part way through 4WD swap.

1988 Suzuki Samurai -- Daily Driver
1968 Dodge Dart -- Project car
1957 Chevy 4400 Flat Bed -- Collector Project
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Re: 1985F20 SuperCab "REDRUM"

ArdWrknTrk
Administrator
In reply to this post by CRittaler
CRittaler wrote
.... I think it's fuel based on the AFR swinging lean before it quits.  I'm either sucking up junk from the tanks or my pump is intermittently losing power.  I haven't dug to deep yet.
 Does it do it on both tanks?
That's going to point to something common between them (selector? relay? inertia switch?)

A 4180 will idle for a good couple of minutes on a full float bowl.  💡

 Jim,
Lil'Red is a '87 F250 HD, 4.10's, 1356 4x4, Zf-5, 3G, PMGR, Saginaw PS, desmogged with a Holley 80508 and Performer intake.
Too much other stuff to mention.
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Re: 1985F20 SuperCab "REDRUM"

Gary Lewis
Administrator
In reply to this post by CRittaler
I've been known to wrap a paper towel around the oil pressure fittings to see if that's where the leak is coming from.
Gary, AKA "Gary fellow": Profile

Dad's: '81 F150 Ranger XLT 4x4: Down for restomod: Full-roller "stroked 351M" w/Trick Flow heads & intake, EEC-V SEFI/E4OD/3.50 gears w/Kevlar clutches
Blue: 2015 F150 Platinum 4x4 SuperCrew wearing Blue Jeans & sporting a 3.5L EB & Max Tow
Big Blue: 1985 F250HD 4x4: 460/ZF5/3.55's, D60 w/Ox locker & 10.25 Sterling/Trutrac, Blue Top & Borgeson, & EEC-V MAF/SEFI

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Re: 1985F20 SuperCab "REDRUM"

CRittaler
Don't really have any pictures right now as the truck has been running fairly well.

I have run into a couple issues where I have been unable to fill the tanks, sometimes the rear wont take gas, sometimes the front wont take gas, I've ordered new fill neck (87+) and will be replacing my hacked up ones.

I also have a theory on why it will die on start sometimes.  I'm using an aftermarket fuel pump on the frame rail.  What I think is happening is the fuel in the lines between the pump and the tank is siphoning back into the tank, forcing the pump to have to work harder to get fuel to the carb and perhaps the bowl is running dry before the pump has a chance to fill it.

I've noticed the die on start happens more with the rear tank which has a much longer fuel route.  What I plan to do (at least temporarily) is add a relay and a momentary push button on the dash so that I can run the currently disconnected in tank pumps as a priming system to feed fuel to the main pump.  I will likely also add an anti drainback valve to keep fuel in the line between the frame fuel pump and the carb.

The pump prime will at least make the truck that much harder to steal lol.
Chris
1985 Ford F250 XLT SuperCab
ZF5-42 swapped 460 hot fuel, factory AC.
Part way through 4WD swap.

1988 Suzuki Samurai -- Daily Driver
1968 Dodge Dart -- Project car
1957 Chevy 4400 Flat Bed -- Collector Project
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Re: 1985F20 SuperCab "REDRUM"

ArdWrknTrk
Administrator
Fuel can never 'drain back' out of the float bowl.
You just need to start your truck once a week. (or use the priming pump, I guess...?)

Be aware that the '87 on fuel tanks have a different size collar in the fuel neck and the vent hose (now fill hose) is not quite the same.
I'm sure it's something you can work out, but it's better to know ahead of time.

Are you sure you don't have a cross return situation where one tank will fill the other?
Ford instituted a retrofit of a pair of check valves to fix that.
Gary probably has the TSB with part numbers.
 Jim,
Lil'Red is a '87 F250 HD, 4.10's, 1356 4x4, Zf-5, 3G, PMGR, Saginaw PS, desmogged with a Holley 80508 and Performer intake.
Too much other stuff to mention.
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Re: 1985F20 SuperCab "REDRUM"

CRittaler
There's a chance my floats are set too low and the bowl empties on high idle before the pump can pull fuel from the tank.  I haven't cracked the top off the avs2 to check.

I have a late model tank that I can use as well, I would just have to make the early sender work with the late tank.

Starting it once a week doesn't make a difference, I was driving it daily and every start to go to work and then home it would highidle for a bit, then lean out and die.

The priming system I was talking about would use the in tank pumps to feed the pump on the rail prior to starting the truck.

It's not a cross return, I've double and triple checked the fuel line routing.

I might also hook a multimeter to the pump power and see if it's losing power before it dies.

Chris
1985 Ford F250 XLT SuperCab
ZF5-42 swapped 460 hot fuel, factory AC.
Part way through 4WD swap.

1988 Suzuki Samurai -- Daily Driver
1968 Dodge Dart -- Project car
1957 Chevy 4400 Flat Bed -- Collector Project
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Re: 1985F20 SuperCab "REDRUM"

ArdWrknTrk
Administrator
This post was updated on .
I have an AVS 650 that used to live on my truck (until the accelerator piston needed changing)
There should be enough fuel in the bowls to idle for between a minute or two. (ask me how I know!  😉)

The cross flow issue has nothing to do with how the lines are connected (just the switch valve)
It is a documented issue and there is a 'factory' fix...
I will try to look*** this up just to put it out there....

If you use a late model tank you need to modify the locating tabs, or the slots in the sender/pump cap to make the float hang in the correct position and the fuel nipples point the right way.
I am running 85-86 senders in my '87 tanks. Because the one year wonder '87 with mechanical pickup/senders are completely unavailable NOS or aftermarket.

I understood what you meant about the primer switch or button.
Think about how much fun it is for me when I have to crank the engine over to pull fuel from the tank to the carb with just a mechanical pump....  😁

If you think it may be losing power to the pump you might jump out the oil pressure sender and just watch the fuel pump relay close.
These Hot Fuel systems changed a couple of times over the years.
I need to do some digging If I want to address your specific issue.  
 Jim,
Lil'Red is a '87 F250 HD, 4.10's, 1356 4x4, Zf-5, 3G, PMGR, Saginaw PS, desmogged with a Holley 80508 and Performer intake.
Too much other stuff to mention.
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Re: 1985F20 SuperCab "REDRUM"

ArdWrknTrk
Administrator
I think you need to look at fuselink 'T' because the pumps should be running when cranking regardless of the oil pressure and inertia switch when the key is in the 'start' position.





I can say with authority that your carb is not running out of fuel within seconds of starting.
 Jim,
Lil'Red is a '87 F250 HD, 4.10's, 1356 4x4, Zf-5, 3G, PMGR, Saginaw PS, desmogged with a Holley 80508 and Performer intake.
Too much other stuff to mention.
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Re: 1985F20 SuperCab "REDRUM"

ArdWrknTrk
Administrator
I have to admit I am wrong about the FDM cross flow TSB.
That was for later generation trucks like mine with FDM's in the tanks.
My apologies for trying to offer bad information!  
 Jim,
Lil'Red is a '87 F250 HD, 4.10's, 1356 4x4, Zf-5, 3G, PMGR, Saginaw PS, desmogged with a Holley 80508 and Performer intake.
Too much other stuff to mention.
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Re: 1985F20 SuperCab "REDRUM"

CRittaler
In reply to this post by ArdWrknTrk
This is good info. I will check that link.

It high idles for a few minutes before quitting. Sometimes it will restart right away, other times it will crank for 10 seconds or so and I'll have to pump the gas a few times to get it to catch.
Chris
1985 Ford F250 XLT SuperCab
ZF5-42 swapped 460 hot fuel, factory AC.
Part way through 4WD swap.

1988 Suzuki Samurai -- Daily Driver
1968 Dodge Dart -- Project car
1957 Chevy 4400 Flat Bed -- Collector Project
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Re: 1985F20 SuperCab "REDRUM"

ArdWrknTrk
Administrator
This post was updated on .
Chris,
You might want to look at the hot fuel documentation Gary has here on the site. https://www.garysgaragemahal.com/460-fuel-systems.html

Consider this..
Minimum rated delivery for a 460 fuel pump is a gallon a minute. (See pg 37 of the TSB. Also note this TSB describes the cross flow problem I mentioned)

A 3/8" fuel line has an internal volume of .73 fl oz per foot.

So in round numbers if you flow one gallon a minute and there were 20' between tank and carb (.75 x 20=15 oz)
128oz/15 = 8ish
60sec /8 = 7.5 seconds for fuel to reach from tank to carb.

That constant circulation of cool fuel from the tank is what keeps vapor lock from being able to occur (hence "Hot Fuel Handling")

If your fuel pump is working, the only way I can fathom that your truck is running out of fuel is if the screen in the vapor separator/return bypass (the little 'T' fuel line fitting near the carb) is completely clogged.

Part #s are:
E3TZ 9N176B (blue dot, .040)
E3TZ 9N176A (red dot, .060)
EOTZ 9N176B (white dot, .090)  obsolete 

I hope this helps!  🙂


 Jim,
Lil'Red is a '87 F250 HD, 4.10's, 1356 4x4, Zf-5, 3G, PMGR, Saginaw PS, desmogged with a Holley 80508 and Performer intake.
Too much other stuff to mention.
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Re: 1985F20 SuperCab "REDRUM"

CRittaler
I'm going to try and dig into it soon.

What I think it's happening is the fuel in the lines between the tank and carb is draining back to the tank, leaving only what remains in the float bowl. I suspect, but have not confirmed, that the frame mounted fuel pump is struggling to reprime before the float bowls empty.

It could even be only the fuel between the tanks and the pump that drains back.

I haven't had a chance to look at the truck yet though to investigate.

The fuel system on this truck was hacked up long before I got it.  It doesn't have the big 6 Port fuel selectors, but 2 3 Port ones. I installed a relay to switch the sending units, PO had a toggle on the dash.
Chris
1985 Ford F250 XLT SuperCab
ZF5-42 swapped 460 hot fuel, factory AC.
Part way through 4WD swap.

1988 Suzuki Samurai -- Daily Driver
1968 Dodge Dart -- Project car
1957 Chevy 4400 Flat Bed -- Collector Project
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Re: 1985F20 SuperCab "REDRUM"

ArdWrknTrk
Administrator
But the fuel pumps in the tanks are still there, right?
And if they are, fuel should reach the carb in under eight seconds, with an additional quart every 15 seconds.
If that's working there's no way you're running out of fuel.

If you could sketch up how you have wired your relay and two 3 port valves I'd be interested to see that.

The six port Pollak valve with wiring pigtail is only ~$75- 80 on eBay last I checked.
Then you could get rid of the switch, "extra" pump and relay. Go back to how the system is supposed to operate.
 Jim,
Lil'Red is a '87 F250 HD, 4.10's, 1356 4x4, Zf-5, 3G, PMGR, Saginaw PS, desmogged with a Holley 80508 and Performer intake.
Too much other stuff to mention.
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Re: 1985F20 SuperCab "REDRUM"

CRittaler
The in thank pumps are there, but they are not connected and I don't know if they work.  The on frame pump is pulling fuel through them.

I will try to sketch something up on the current system.
Chris
1985 Ford F250 XLT SuperCab
ZF5-42 swapped 460 hot fuel, factory AC.
Part way through 4WD swap.

1988 Suzuki Samurai -- Daily Driver
1968 Dodge Dart -- Project car
1957 Chevy 4400 Flat Bed -- Collector Project
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