ArdWrknTrk Posted September 21, 2023 Share Posted September 21, 2023 Another update on the work. Removed the dash and rest of interior trim (also all door glass after photo was taken) Also pulled steering column, shaft, linkage, power steering pump, and steering gear box yesterday (and right fender). Column is on its way to DRB in VA for a rebuild. Hoping to source a Blue Top soon and still need to figure out what to order to replace the power steering pump. Having heck finding a replacement passenger battery bracket - there wasn't much of one left in the truck. And speaking of hard to find things - looks like the radiator has a "lean" to it? Hope y'all's builds are going just how you want, have a great week, Laurie LMC seems to have the battery tray parts. https://www.lmctruck.com/1980-96-ford/fd-1980-86-battery-tray-and-components Those radiator clamps that hold it to the radiator support don't seem to be an item anywhere I know of. IIRC Cory made some for one of his Flareside trucks and posted about fabbing them up. Link to comment Share on other sites More sharing options...
86Bug Truck Posted September 21, 2023 Author Share Posted September 21, 2023 LMC seems to have the battery tray parts. https://www.lmctruck.com/1980-96-ford/fd-1980-86-battery-tray-and-components Those radiator clamps that hold it to the radiator support don't seem to be an item anywhere I know of. IIRC Cory made some for one of his Flareside trucks and posted about fabbing them up. Thanks! The way I read the LMC description, it's only for gas engines. Don't know enough to know if that matters, but I figured it wouldn't work. Appreciate the input and leads on radiator stuff. Link to comment Share on other sites More sharing options...
ArdWrknTrk Posted September 21, 2023 Share Posted September 21, 2023 Thanks! The way I read the LMC description, it's only for gas engines. Don't know enough to know if that matters, but I figured it wouldn't work. Appreciate the input and leads on radiator stuff. I know the diesel trucks have a left hand battery tray too, but I don't know that the right hand tray doesn't fit the diesel battery. Certainly my 87, which has the tray above the fender liner, is fine with a 1000 A group 65 battery on the right. Gary may have some good advice since he has fitted a left tray and some huge batteries in Big Blue. Link to comment Share on other sites More sharing options...
FuzzFace2 Posted September 21, 2023 Share Posted September 21, 2023 I know the diesel trucks have a left hand battery tray too, but I don't know that the right hand tray doesn't fit the diesel battery. Certainly my 87, which has the tray above the fender liner, is fine with a 1000 A group 65 battery on the right. Gary may have some good advice since he has fitted a left tray and some huge batteries in Big Blue. Doing a heck of a job I did a 4 year cab off frame rebuild of my 81 F100 flare side. I striped everything off the frame as that is the base of the truck. After the rust on the frame was treated and painted I then reworked each part before it was put back on the frame. On the dash & wiring in my case I pulled then together as a unit. When it was time to install the dash, after it was rebuilt, it went back in as dash & wiring harness. Made it easy doing it that way. Oh I did all the work by my self. On removing the cab I striped everything off it to make it lighter, remember by my self. Being you have the rear axle back in you will need 2 planks that reach past the outer axle, and 2 saw horses. I did not have the axle in so I was able to lift the cab 1 side at a time and kick the horse under the rocker then do the same to the other side. You will need to do the same and put the planks from horse to horse so you can roll the frame out from under the cab. Frame ready to go back under the cab after the floors, rockers, cab corners, door posts were replaced. Rebuilt parts going back on the frame / base. I did not have to rebuild the rear axle other than all new brake parts, the motor as it ran good and trans needed to replace after it was on the road. Just a little of what I did and how I did it. Dave ---- Link to comment Share on other sites More sharing options...
86Bug Truck Posted September 21, 2023 Author Share Posted September 21, 2023 Doing a heck of a job I did a 4 year cab off frame rebuild of my 81 F100 flare side. I striped everything off the frame as that is the base of the truck. After the rust on the frame was treated and painted I then reworked each part before it was put back on the frame. On the dash & wiring in my case I pulled then together as a unit. When it was time to install the dash, after it was rebuilt, it went back in as dash & wiring harness. Made it easy doing it that way. Oh I did all the work by my self. On removing the cab I striped everything off it to make it lighter, remember by my self. Being you have the rear axle back in you will need 2 planks that reach past the outer axle, and 2 saw horses. I did not have the axle in so I was able to lift the cab 1 side at a time and kick the horse under the rocker then do the same to the other side. You will need to do the same and put the planks from horse to horse so you can roll the frame out from under the cab. Frame ready to go back under the cab after the floors, rockers, cab corners, door posts were replaced. Rebuilt parts going back on the frame / base. I did not have to rebuild the rear axle other than all new brake parts, the motor as it ran good and trans needed to replace after it was on the road. Just a little of what I did and how I did it. Dave ---- Dave - thanks so much! That's really helpful info on the cab (no lift here and a solo adventure). I'm in a similar boat, getting it down to frame and reworking/replacing everything (also learning as I go, so slow progress). It seemed initially there would be lots of aftermarket stuff, but where the engine bay is involved, I'm finding less so for diesel models. Some of these truck's parts are just too far gone to be workable, but I'm hanging on to everything just in case. If you get a chance, would love to see a pic of the finished product. Thanks again, Laurie Link to comment Share on other sites More sharing options...
FuzzFace2 Posted September 23, 2023 Share Posted September 23, 2023 Dave - thanks so much! That's really helpful info on the cab (no lift here and a solo adventure). I'm in a similar boat, getting it down to frame and reworking/replacing everything (also learning as I go, so slow progress). It seemed initially there would be lots of aftermarket stuff, but where the engine bay is involved, I'm finding less so for diesel models. Some of these truck's parts are just too far gone to be workable, but I'm hanging on to everything just in case. If you get a chance, would love to see a pic of the finished product. Thanks again, Laurie Are they ever finished started off as this Side shot shows the dual tank doors. Rear tank on flare side was not an option. Custom made front bumper. No bolts showing and fog / driving lights fitted. No bumperbolts showing and FORD is reflected Mounted on the front bumper I also have a book with photos I put out at shows as people did not believe I did all the work even the paint. Yesterday taking the trash to the dump I got a thumbs up at a traffic light and 2 guys said nice truck at the gas station. Dave ----Â Link to comment Share on other sites More sharing options...
86Bug Truck Posted October 4, 2023 Author Share Posted October 4, 2023 Are they ever finished started off as this Side shot shows the dual tank doors. Rear tank on flare side was not an option. Custom made front bumper. No bolts showing and fog / driving lights fitted. No bumperbolts showing and FORD is reflected Mounted on the front bumper I also have a book with photos I put out at shows as people did not believe I did all the work even the paint. Yesterday taking the trash to the dump I got a thumbs up at a traffic light and 2 guys said nice truck at the gas station. Dave ---- Update because it was a big weekend. Got the rebuilt diff/axle/brakes back and mounted up And most of weekend was spent uncovering more ugly - removed AC system, radiator and support (and a lot of electrical labeling) Haven't looked real hard, but looks like there's no aftermarket AC option for this model? Oh! And scored a Blue Top Steering Gear - arrived Saturday. Hope y'all have a great week! Laurie Link to comment Share on other sites More sharing options...
86Bug Truck Posted February 5 Author Share Posted February 5 Update because it was a big weekend. Got the rebuilt diff/axle/brakes back and mounted up And most of weekend was spent uncovering more ugly - removed AC system, radiator and support (and a lot of electrical labeling) Haven't looked real hard, but looks like there's no aftermarket AC option for this model? Oh! And scored a Blue Top Steering Gear - arrived Saturday. Hope y'all have a great week! Laurie Hope all are doing well. Haven't posted an update in awhile, but have I have been busy with the old truck. I finished prime/paint on frame, and got the rebuilt axles and fresh suspension mounted. Engine is out and away for rebuild. Slow and steady progress... Y'all have a great week, Laurie Link to comment Share on other sites More sharing options...
Gary Lewis Posted February 5 Share Posted February 5 Hope all are doing well. Haven't posted an update in awhile, but have I have been busy with the old truck. I finished prime/paint on frame, and got the rebuilt axles and fresh suspension mounted. Engine is out and away for rebuild. Slow and steady progress... Y'all have a great week, Laurie Wow! What a difference! Link to comment Share on other sites More sharing options...
ArdWrknTrk Posted February 5 Share Posted February 5 Hope all are doing well. Haven't posted an update in awhile, but have I have been busy with the old truck. I finished prime/paint on frame, and got the rebuilt axles and fresh suspension mounted. Engine is out and away for rebuild. Slow and steady progress... Y'all have a great week, Laurie :nabble_smiley_good: Link to comment Share on other sites More sharing options...
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