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Fixing Eddie


firefire

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Yes, that's the best way. That way if you ever drive the truck in cold weather, and I know it can get really cold there, the coolant will help warm up the transmission lube.

Hi again friends. Here is a update. The last 14 days we have had " Texas weather " here. Temperatures between -9 and - 20 `C. But contrary to Texas life goes as normal. Working temperature around the Bronco is the same as in your refrigerator. The Smog Pump ( with vacuum and plumbing ) and exhaust heath control valve is removed. The exhaust system was welded together in one piece, so I had to cut it to get it down. Welded the hole for the air from the Smog pump shut. The second cat was welded on with " out " pointing forward. Cut it of the pipe and welded it back on the other way. Don`t know if it matters.. Made a junction that will make it easy to dismount the exhaust in the future. When the exhaust was out I made new oil lines for the transmission cooler. Used 8mm ( 5/16 " ) copper lines. I have decided to use only the Hayden oil cooler, and skip the in radiator cooler. The Hayden is a model 698, which has a temperature controlling valve. Hope it will work sufficiently. I made expanders for the oil lines from drill bits. In an effort to make the oil hoses fit tighter. With a 7mm drill I got an outside diameter a tad over 9mm. But I decided to order barb oil line connections. Have not got them yet. Since the engine has not been started for 4 weeks, I have tried to stop the oil leak at the rear of the engine with a Marine version of glue / sealing stuff. Most people call it Tec 7 ( regardless of who makes it:nabble_smiley_happy:. When I have finished the oil lines, I can start Eddie up again. Then I can check for leaks.... Included a picture of a stud sticking down from the frame. There is one on each side. Does anyone know their purpose beside beating up my back or head ? :nabble_anim_confused: Thanks for now.IMG_20210213_151458_9.thumb.jpg.04c5a3530a3dc42525853e379523562a.jpgIMG_20210220_145157_8.thumb.jpg.763f35d1184563a5374665a3ae192f15.jpgIMG_20210220_145224_6.thumb.jpg.48961d74134ae6952baf13e9ceec49ed.jpgIMG_20210220_145628_2.jpg.78f017eb9e4f36309b5ae59dba2161a7.jpgIMG_20210220_145842_2.thumb.jpg.aae2e95f00812188419b3cffe5f9f9af.jpgIMG_20210220_145910_0.thumb.jpg.87b8a62cbff6bf2b783c5e58f45708d1.jpgIMG_20210220_150144_0.jpg.a5575676228bd96eef2589d0bdf3c816.jpgIMG_20210204_204236_4.thumb.jpg.43e1fb4be83b650b7b94397a5d7ea717.jpgIMG_20210220_145659_8.jpg.43cd3d1c32dfb529d78999198a2fbff4.jpg

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Hi again friends. Here is a update. The last 14 days we have had " Texas weather " here. Temperatures between -9 and - 20 `C. But contrary to Texas life goes as normal. Working temperature around the Bronco is the same as in your refrigerator. The Smog Pump ( with vacuum and plumbing ) and exhaust heath control valve is removed. The exhaust system was welded together in one piece, so I had to cut it to get it down. Welded the hole for the air from the Smog pump shut. The second cat was welded on with " out " pointing forward. Cut it of the pipe and welded it back on the other way. Don`t know if it matters.. Made a junction that will make it easy to dismount the exhaust in the future. When the exhaust was out I made new oil lines for the transmission cooler. Used 8mm ( 5/16 " ) copper lines. I have decided to use only the Hayden oil cooler, and skip the in radiator cooler. The Hayden is a model 698, which has a temperature controlling valve. Hope it will work sufficiently. I made expanders for the oil lines from drill bits. In an effort to make the oil hoses fit tighter. With a 7mm drill I got an outside diameter a tad over 9mm. But I decided to order barb oil line connections. Have not got them yet. Since the engine has not been started for 4 weeks, I have tried to stop the oil leak at the rear of the engine with a Marine version of glue / sealing stuff. Most people call it Tec 7 ( regardless of who makes it:nabble_smiley_happy:. When I have finished the oil lines, I can start Eddie up again. Then I can check for leaks.... Included a picture of a stud sticking down from the frame. There is one on each side. Does anyone know their purpose beside beating up my back or head ? :nabble_anim_confused: Thanks for now.

Those pins are to locate and carry the chassis down the assembly line.

They serve no purpose (that I know of) once the vehicle is on the road.

Interesting that you went with the aftermarket cooler knowing that the transmission fluid must be at 90C for the C6 to function well.

I think the point of having a fluid/coolant heat exchanger is that it gets up to temp faster, and remains more stable (in general)

Good job with the exhaust.

I can't understand why someone would weld the cat in backwards. :nabble_anim_confused:

 

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Those pins are to locate and carry the chassis down the assembly line.

They serve no purpose (that I know of) once the vehicle is on the road.

Interesting that you went with the aftermarket cooler knowing that the transmission fluid must be at 90C for the C6 to function well.

I think the point of having a fluid/coolant heat exchanger is that it gets up to temp faster, and remains more stable (in general)

Good job with the exhaust.

I can't understand why someone would weld the cat in backwards. :nabble_anim_confused:

Hi.

Thanks for input ArdWrknTrk. About the cooler , I will test how the cooler works alone. It has a sort of temp. control. I may go back to using the radiator too. Started the engine yesterday for the first time in a month. Had one leak in the new oil cooler line. Made a new flare to fix it. But now I got coolant leaking from 2 places. Out under a bolt head ( waterpump ) and one from what I think is the heather core. So Eddie keeps me busy :nabble_smiley_what:IMG_20210225_194418_0.thumb.jpg.bd77364a19cb588528d89c4fa60dea24.jpgIMG_20210225_201944_8.jpg.25e7745e88131dd58767cf790dcb16a3.jpg

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Hi.

Thanks for input ArdWrknTrk. About the cooler , I will test how the cooler works alone. It has a sort of temp. control. I may go back to using the radiator too. Started the engine yesterday for the first time in a month. Had one leak in the new oil cooler line. Made a new flare to fix it. But now I got coolant leaking from 2 places. Out under a bolt head ( waterpump ) and one from what I think is the heather core. So Eddie keeps me busy :nabble_smiley_what:

These trucks are just onions, and we peel them and cry, peel and cry. But soon we have enough to have a mess of onion rings, and they taste soooooo good! :nabble_smiley_good:

So, keep peeling and you'll get there. And it won't be long for the driving season there. How long is the good weather?

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These trucks are just onions, and we peel them and cry, peel and cry. But soon we have enough to have a mess of onion rings, and they taste soooooo good! :nabble_smiley_good:

So, keep peeling and you'll get there. And it won't be long for the driving season there. How long is the good weather?

Hi.

In the last 14 days the weather has changed completely. Now its back on the plus side, about 10`C daytime. The snow is gone. But it will probably come back. But when we are done with Mars, I think I may start driving around on a regular basis. Now I am looking for a new heater core. But I am a little bewildered. I measured mine to be 9 1/2" high. Total top to bottom. The width is 7 1/4". Depth 2". But I can`t find a new one matching the size. There are some only 1" thick ( depht). None have the same hight. They are 1" or more lower ( core hight ). Is that the hight of only the radiator part of the core ? On mine, the radiator part is 8" high. I have checked RockAuto and Summitracing. Do you have any suggestions ? And an other thing. Is it a fact that these cores are not up to the pressure generated by the water pump at high revs ? That it is smart to restrict the flow from the water pump at the intake of the core ? IMG_20210226_215107_5.thumb.jpg.155f47f00b44a7e9bd868cd00dead12d.jpg IMG_20210226_190451_3.thumb.jpg.c8aa63e0cb83907f8be3b58ecdbf1374.jpgIMG_20210226_191118_7.jpg.04fd5ed94189b7020d15be8c5e4cc17b.jpgDo you have any idea why the dash has been cut in two ? Why would that be nessecary ? :nabble_anim_confused:

 

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Hi.

In the last 14 days the weather has changed completely. Now its back on the plus side, about 10`C daytime. The snow is gone. But it will probably come back. But when we are done with Mars, I think I may start driving around on a regular basis. Now I am looking for a new heater core. But I am a little bewildered. I measured mine to be 9 1/2" high. Total top to bottom. The width is 7 1/4". Depth 2". But I can`t find a new one matching the size. There are some only 1" thick ( depht). None have the same hight. They are 1" or more lower ( core hight ). Is that the hight of only the radiator part of the core ? On mine, the radiator part is 8" high. I have checked RockAuto and Summitracing. Do you have any suggestions ? And an other thing. Is it a fact that these cores are not up to the pressure generated by the water pump at high revs ? That it is smart to restrict the flow from the water pump at the intake of the core ? Do you have any idea why the dash has been cut in two ? Why would that be nessecary ? :nabble_anim_confused:

Interesting on the dash. Someone else recently posted pictures with the same break.

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Hi.

In the last 14 days the weather has changed completely. Now its back on the plus side, about 10`C daytime. The snow is gone. But it will probably come back. But when we are done with Mars, I think I may start driving around on a regular basis. Now I am looking for a new heater core. But I am a little bewildered. I measured mine to be 9 1/2" high. Total top to bottom. The width is 7 1/4". Depth 2". But I can`t find a new one matching the size. There are some only 1" thick ( depht). None have the same hight. They are 1" or more lower ( core hight ). Is that the hight of only the radiator part of the core ? On mine, the radiator part is 8" high. I have checked RockAuto and Summitracing. Do you have any suggestions ? And an other thing. Is it a fact that these cores are not up to the pressure generated by the water pump at high revs ? That it is smart to restrict the flow from the water pump at the intake of the core ? Do you have any idea why the dash has been cut in two ? Why would that be nessecary ? :nabble_anim_confused:

The heating loop is part of a closed system. The pressure is equal everywhere under the radiator cap.

While you may think the water pump is putting 'pressure', it is pulling just as hard on the other side.

So it is only acting as a circulator.

Pressure builds because the 25l or so of fluid expand as they heat up.

This keeps the coolant from flashing to steam in the hottest parts of the cylinder heads.

I would suggest you be careful to get a heater core that does not have high corners.

A number of members have run into a situation where they cannot get their replacement heater core to fit.

This would be difficult for you to resolve with shipping back and forth across the Atlantic.

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  • 3 weeks later...

The heating loop is part of a closed system. The pressure is equal everywhere under the radiator cap.

While you may think the water pump is putting 'pressure', it is pulling just as hard on the other side.

So it is only acting as a circulator.

Pressure builds because the 25l or so of fluid expand as they heat up.

This keeps the coolant from flashing to steam in the hottest parts of the cylinder heads.

I would suggest you be careful to get a heater core that does not have high corners.

A number of members have run into a situation where they cannot get their replacement heater core to fit.

This would be difficult for you to resolve with shipping back and forth across the Atlantic.

Hi. Here is a update. Have finished the lines fot the transmission / oilcooler. Have taken Eddie out for a spin ( 30 minutes at my workplace ). Mostly acceleration and braking. That V8 sounds nice :). The transmission oil reached 70`C. No oil leaking from anywhere exept a small leak at the back of the engine. Cant say if its from the oilpan or the crank shaft seal. Wrapped the exhaust to reduce heat radiation, and also made an extra heat shield for the transmission. Got the heather core from Rock Auto, APD 9010205, and it fits. For the rear stabilizer bar, 7/8 " Energy Suspension 45123R. Since the stabilizer links were to rusted I ordered new ones. I actually ordered the wrong model but got 2 different ones.One had the same curvature as my old ones ( Black bushings). The other was more bent ( blue bushings ). But they had the same part number. See photo. May I use both versions ? Ordered a new pair of the correct model any way.Today I had the rear springs off. Have ordered new bushings. Getting the old ones out and putting in the new ones is this weeks project.IMG_20210307_160251_0.jpg.84a93c369b3e9d3b53ac01c0c2ec631e.jpgIMG_20210307_160313_5.jpg.7b4f8dec5e009fbe8c9a321bb47fde5d.jpgIMG_20210307_160339_6.thumb.jpg.c8391ad18acadccc1da1603d135d6f8d.jpgIMG_20210307_161433_0.jpg.0360e8c54d09c9c8706d90cad7b520d6.jpgIMG_20210307_165138_8.jpg.fbf0e60a6e76f0cbc013fe0059263022.jpgIMG_20210320_112618_7.jpg.6f972b6512d850c6d84ecabdde1f893c.jpgIMG_20210320_131754_2.jpg.367fc30ee19c1651e7b667d38b93fc27.jpgIMG_20210320_140857_9.thumb.jpg.72437e79ee0467c08c936efb10c3fbd5.jpgIMG_20210321_130820_0.jpg.6993b8bcc11c36f9497ce344bc16264b.jpgIMG_20210321_135442_6.jpg.70f91e72d71d5797ae5da4f6e614a19b.jpgIMG_20210321_151951_7.jpg.76cef6796fcb530c04d77f6a1e35f1b7.jpgIMG_20210321_184427_2.jpg.6bf71242815b8fc37ac4450d6811d050.jpg

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Hi. Here is a update. Have finished the lines fot the transmission / oilcooler. Have taken Eddie out for a spin ( 30 minutes at my workplace ). Mostly acceleration and braking. That V8 sounds nice :). The transmission oil reached 70`C. No oil leaking from anywhere exept a small leak at the back of the engine. Cant say if its from the oilpan or the crank shaft seal. Wrapped the exhaust to reduce heat radiation, and also made an extra heat shield for the transmission. Got the heather core from Rock Auto, APD 9010205, and it fits. For the rear stabilizer bar, 7/8 " Energy Suspension 45123R. Since the stabilizer links were to rusted I ordered new ones. I actually ordered the wrong model but got 2 different ones.One had the same curvature as my old ones ( Black bushings). The other was more bent ( blue bushings ). But they had the same part number. See photo. May I use both versions ? Ordered a new pair of the correct model any way.Today I had the rear springs off. Have ordered new bushings. Getting the old ones out and putting in the new ones is this weeks project.

Cool! Good job!

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Hi. Here is a update. Have finished the lines fot the transmission / oilcooler. Have taken Eddie out for a spin ( 30 minutes at my workplace ). Mostly acceleration and braking. That V8 sounds nice :). The transmission oil reached 70`C. No oil leaking from anywhere exept a small leak at the back of the engine. Cant say if its from the oilpan or the crank shaft seal. Wrapped the exhaust to reduce heat radiation, and also made an extra heat shield for the transmission. Got the heather core from Rock Auto, APD 9010205, and it fits. For the rear stabilizer bar, 7/8 " Energy Suspension 45123R. Since the stabilizer links were to rusted I ordered new ones. I actually ordered the wrong model but got 2 different ones.One had the same curvature as my old ones ( Black bushings). The other was more bent ( blue bushings ). But they had the same part number. See photo. May I use both versions ? Ordered a new pair of the correct model any way.Today I had the rear springs off. Have ordered new bushings. Getting the old ones out and putting in the new ones is this weeks project.

I'll bet that V8 sounds good! And good job on the transmission cooler lines. :nabble_anim_claps:

On the oil leak, several of the trucks I've worked on had a leak where the wall between the cylinders is supposed to seal to the intake manifold. That then runs down the back of the block and looks like a pan or seal leak.

Hope the stabilizer bar work goes easily this week. :nabble_smiley_good:

 

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