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Big Blue's Transformation


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As for what I did today, I got about half of the insulation on.

Uh, I think you are applying the mass damping over the insulation (as a decoupler)...

I mean, this is the right way to do it, but you have your terminology reversed...

Jim - I'm not sure I follow. But I think we are together. I put the sound deadener down first, then a layer of closed cell foam "Noico RED 150 mil 36 sqft Сar Sound Insulation, Heat and Cool Liner" on top of it. Then I plan to put the mass backed ACC carpet on top of that. So the foam will act as both an insulation and a decoupler.

Is that what you meant? Or am I being obtuse?

As for the thickness under the pedal, you have a good point. But at this point it is down. So I may have to do what I've wondered about doing - lengthening the pedal's arm. I've not checked so I don't know how far I can go and still keep the cable happy, but I've thought that cutting the round part of the arm and adding a piece of tubing to lengthen it would work.

Thoughts?

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Jim - I'm not sure I follow. But I think we are together. I put the sound deadener down first, then a layer of closed cell foam "Noico RED 150 mil 36 sqft Сar Sound Insulation, Heat and Cool Liner" on top of it. Then I plan to put the mass backed ACC carpet on top of that. So the foam will act as both an insulation and a decoupler.

Is that what you meant? Or am I being obtuse?

As for the thickness under the pedal, you have a good point. But at this point it is down. So I may have to do what I've wondered about doing - lengthening the pedal's arm. I've not checked so I don't know how far I can go and still keep the cable happy, but I've thought that cutting the round part of the arm and adding a piece of tubing to lengthen it would work.

Thoughts?

I'd probably just put a spacer beneath the pedal mount.

You know those three screws are way long enough for that.

Maybe I'm missing it.

Insulation has foil so the reflective surface is effective.

Gluing something directly to it is just going to negate that quality.

My mass damped insulation has the thick,weighted, vinyl suspended between two layers of foam and covered with foil.

But it's at least 1/2" thick.

If you're adding foam on top of that and then adding more mass backed carpet on top of that I can't see the point, except the mistaken American attitude that if X is good, MOAR! is better.

Honestly I think you've simply created a padded cell

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I'd probably just put a spacer beneath the pedal mount.

You know those three screws are way long enough for that.

Maybe I'm missing it.

Insulation has foil so the reflective surface is effective.

Gluing something directly to it is just going to negate that quality.

My mass damped insulation has the thick,weighted, vinyl suspended between two layers of foam and covered with foil.

But it's at least 1/2" thick.

If you're adding foam on top of that and then adding more mass backed carpet on top of that I can't see the point, except the mistaken American attitude that if X is good, MOAR! is better.

Honestly I think you've simply created a padded cell

Jim, by the time BB is finished he may need a padded cell :nabble_smiley_grin:

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Jim, by the time BB is finished he may need a padded cell :nabble_smiley_grin:

Soon, my pretty..... soon.... :nabble_smiley_evil:

Gary's already taken absurd overkill to a new level.

But it's his truck, and that seems just his character.

Ours is not to wonder WHY?

Ours is just to watch, and die.

I would really like to see BB completed and roadworthy for the virtual GTG.

Gary seems on target for that! :nabble_smiley_good:

 

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Soon, my pretty..... soon.... :nabble_smiley_evil:

Gary's already taken absurd overkill to a new level.

But it's his truck, and that seems just his character.

Ours is not to wonder WHY?

Ours is just to watch, and die.

I would really like to see BB completed and roadworthy for the virtual GTG.

Gary seems on target for that! :nabble_smiley_good:

BB's never going to be "finished". I'm sure of that.

As for taking "absurd overkill to a new level", I'm not sure that's the case. I've seen lots of other people do the things I'm doing. But I may be doing all of them in one truck. :nabble_anim_blbl:

As for what I did today to BB, I got the insulation in:

Insulation_Completely_In_-_PS.thumb.jpg.37c27b7fa4e6d025a9044f3c23023141.jpg

Then I laid the carpet in, and it fits!

Carpet_Layed_In.thumb.jpg.c3533031a0dfc13c0dafaefe0ddb047e.jpg

But, I don't like the gray foam showing in the back so would like to put a piece of carpet there, like is used on the Bricknose trucks. Jim provided a pic of his in another thread, but here's the back wall and corner trim on Big Blue. Note how the trim is needing painted. Later!

Corner_Trim_Mockup.thumb.jpg.bc05dad7957eac196a810c99f01872d8.jpg

Now it is time to install the shifter boots. So I started with the ZF. The inner boot was bad, as shown below:

Old_ZF5_Shifter_Boot.thumb.jpg.32420e1f606d95e036171f5c75c3b793.jpg

So I installed a new one, as shown below. However, it wasn't as easy as it sounds. There's a snap ring that is difficult to get out, but even more difficult to get in. ZF's manual says to just put it in w/a screwdriver. It is NOT easy, and I tried for 30 minutes. But, if you push the boot through the collar, install the ring in the boot, and then pull the boot back into the collar it only takes a minute.

But, note that there are actually three boots. Courtesy of David, I got a ZF replacement boot that has both an inner and an outer. Tomorrow I'll pull the carpet back out and drill the holes to install that boot pair. And I'll install the t-case shifter and set that boot up for installation as well.

New_ZF5_Shift_Boots.thumb.jpg.8a6e79b7ba19f70b7f7167269f7beb52.jpg

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BB's never going to be "finished". I'm sure of that.

As for taking "absurd overkill to a new level", I'm not sure that's the case. I've seen lots of other people do the things I'm doing. But I may be doing all of them in one truck. :nabble_anim_blbl:

As for what I did today to BB, I got the insulation in:

Then I laid the carpet in, and it fits!

But, I don't like the gray foam showing in the back so would like to put a piece of carpet there, like is used on the Bricknose trucks. Jim provided a pic of his in another thread, but here's the back wall and corner trim on Big Blue. Note how the trim is needing painted. Later!

Now it is time to install the shifter boots. So I started with the ZF. The inner boot was bad, as shown below:

So I installed a new one, as shown below. However, it wasn't as easy as it sounds. There's a snap ring that is difficult to get out, but even more difficult to get in. ZF's manual says to just put it in w/a screwdriver. It is NOT easy, and I tried for 30 minutes. But, if you push the boot through the collar, install the ring in the boot, and then pull the boot back into the collar it only takes a minute.

But, note that there are actually three boots. Courtesy of David, I got a ZF replacement boot that has both an inner and an outer. Tomorrow I'll pull the carpet back out and drill the holes to install that boot pair. And I'll install the t-case shifter and set that boot up for installation as well.

As long as he's 'finished' enough to drive to the muffler shop we will ALL be cheering you on!

Looks great, Gary! :nabble_smiley_cool:

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As long as he's 'finished' enough to drive to the muffler shop we will ALL be cheering you on!

Looks great, Gary! :nabble_smiley_cool:

I doubt the muffler shop will worry about the lack of the plastic trim, nor the rear "curtain". :nabble_smiley_wink:

Here's kinda my thinking for the order:

  • Shift levers installed and shift boots put in place, followed by the carpet being laid back in and the thresholds installed - ready for the seat when the time comes

  • Fuel: Install the replacement FDM in the front tank and check its operation

  • Lubes: Add the lube to the t-case, transmission, and power steering/hydroboost system and then grease the ball joints, tie rods, etc

  • Engine: Pull the power steering/air conditioning belt, check the plug wires, check for TDC vs #1, and install the fresh air hose for the PCV system

  • Roll Out: Roll the thing out of the shop, install the seat, and fire it up!!!!!

After that it needs to go to the alignment shop before it goes to the muffler shop. :nabble_anim_jump:

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I doubt the muffler shop will worry about the lack of the plastic trim, nor the rear "curtain". :nabble_smiley_wink:

Here's kinda my thinking for the order:

  • Shift levers installed and shift boots put in place, followed by the carpet being laid back in and the thresholds installed - ready for the seat when the time comes

  • Fuel: Install the replacement FDM in the front tank and check its operation

  • Lubes: Add the lube to the t-case, transmission, and power steering/hydroboost system and then grease the ball joints, tie rods, etc

  • Engine: Pull the power steering/air conditioning belt, check the plug wires, check for TDC vs #1, and install the fresh air hose for the PCV system

  • Roll Out: Roll the thing out of the shop, install the seat, and fire it up!!!!!

After that it needs to go to the alignment shop before it goes to the muffler shop. :nabble_anim_jump:

Why not both?? 🙅

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