JohnnyD Posted May 12, 2019 Author Share Posted May 12, 2019 And a little GRILL repair: Here's what I was working with. The plastic pieces on the top trim into which the grill screws at the red arrows have been missing for years. Every once in awhile I push the tabs back under the trim, but they pop out again. This was all I had noticed, so I just ordered new plastic mounts with my big order. After I got down to it, I realized that the mounting tabs at the upper left and lower right corners had broken off, as had the one in the middle of the top (green arrows). Further spelunking revealed that the screw mount inside the grill itself (blue arrow) was cracked, but looked like a longer screw and appropriate flat washers would solve the problem (which they did). By the time I got the grill out of the truck I wish I had ordered a new one, but remember, this is a "better is the enemy of good enough" project, so I decided to do the best with what I have, and if it doesn't work, I'll order a new grill. When I pulled the grill I could see the broken mounts better (green arrows; the bottom of the photo is the top of the grill). Also I found that the grill was cracked through along one of the edges (orange arrow) and had bounced around long enough that super glue wasn't going to do the job. Isn't it amazing what a rattle can of paint can do to a tired plastic part?! When I was done I found that I had just enough mounting places left that the grill doesn't bounce around. Also with the top two screws in place, the top piece of trim doesn't droop any more. I think this looks pretty snazzy, considering the context. You'll notice that when I had the truck painted I had the guy putty up all the emblem holes, so no F-O-R-D along the edge of the hood. Actually, you can see that little dent just above the left edge of the grill - that's where the "F" went, and broke the tab on it that kept it from twisting, so it hadn't been straight for years. The end result: So here's what it looks like with most of the fixes visible: new dash cover, door panels, door lock slider on driver's side, floor mat (goes all the way to the back of the cab), seat upholstery, hood release cable, wind-wing rubber, door seal (arrows to accent some of these). In addition, you can look at some of the earlier posts for the seat belts, grill fix, new glove box. I stopped keeping track of time on this, but I didn't push and wasn't a laggard - 20-30 hrs is my estimate. I'm a happy camper. Now my honey is happy to slide up beside me on the bench seat and cruise the gut. Link to comment Share on other sites More sharing options...
Gary Lewis Posted May 12, 2019 Share Posted May 12, 2019 And a little GRILL repair: Here's what I was working with. The plastic pieces on the top trim into which the grill screws at the red arrows have been missing for years. Every once in awhile I push the tabs back under the trim, but they pop out again. This was all I had noticed, so I just ordered new plastic mounts with my big order. After I got down to it, I realized that the mounting tabs at the upper left and lower right corners had broken off, as had the one in the middle of the top (green arrows). Further spelunking revealed that the screw mount inside the grill itself (blue arrow) was cracked, but looked like a longer screw and appropriate flat washers would solve the problem (which they did). By the time I got the grill out of the truck I wish I had ordered a new one, but remember, this is a "better is the enemy of good enough" project, so I decided to do the best with what I have, and if it doesn't work, I'll order a new grill. When I pulled the grill I could see the broken mounts better (green arrows; the bottom of the photo is the top of the grill). Also I found that the grill was cracked through along one of the edges (orange arrow) and had bounced around long enough that super glue wasn't going to do the job. Isn't it amazing what a rattle can of paint can do to a tired plastic part?! When I was done I found that I had just enough mounting places left that the grill doesn't bounce around. Also with the top two screws in place, the top piece of trim doesn't droop any more. I think this looks pretty snazzy, considering the context. You'll notice that when I had the truck painted I had the guy putty up all the emblem holes, so no F-O-R-D along the edge of the hood. Actually, you can see that little dent just above the left edge of the grill - that's where the "F" went, and broke the tab on it that kept it from twisting, so it hadn't been straight for years. I really do like the black! The faded-out grilles that most of these trucks have are just wimpy. Has been. But the black really makes things pop. However, there are glues that can probably make those tabs stay on the grille. I'll have to look, but Jim/ArdWrknTrk could tell us off the top of his head. So, if you decide to fix that one, let us know. Link to comment Share on other sites More sharing options...
Gary Lewis Posted May 12, 2019 Share Posted May 12, 2019 The end result: So here's what it looks like with most of the fixes visible: new dash cover, door panels, door lock slider on driver's side, floor mat (goes all the way to the back of the cab), seat upholstery, hood release cable, wind-wing rubber, door seal (arrows to accent some of these). In addition, you can look at some of the earlier posts for the seat belts, grill fix, new glove box. I stopped keeping track of time on this, but I didn't push and wasn't a laggard - 20-30 hrs is my estimate. I'm a happy camper. Now my honey is happy to slide up beside me on the bench seat and cruise the gut. Well done! Time for a mess of onion rings! Link to comment Share on other sites More sharing options...
JohnnyD Posted May 12, 2019 Author Share Posted May 12, 2019 The end result: So here's what it looks like with most of the fixes visible: new dash cover, door panels, door lock slider on driver's side, floor mat (goes all the way to the back of the cab), seat upholstery, hood release cable, wind-wing rubber, door seal (arrows to accent some of these). In addition, you can look at some of the earlier posts for the seat belts, grill fix, new glove box. I stopped keeping track of time on this, but I didn't push and wasn't a laggard - 20-30 hrs is my estimate. I'm a happy camper. Now my honey is happy to slide up beside me on the bench seat and cruise the gut. And finally some feedback on the products I used. I bought everything from LMC Truck except the door lock slider (Dennis Carpenter). I was very impressed with LMC's service. I called once with a question and after pressing one button I reached a human that answered my question quickly and competently. Standard shipping fees were waived (after all, I did spend $1240 with them). I was expecting a week or more for delivery, but I placed my order on a Sunday afternoon and Fed Ex dropped it off as 4 packages by mid-day on Thursday. Then to ice the cake, a week or so later I received a hand-written thank you card -- who does that today! I like this place. In terms of satisfaction, I can say that I was thoroughly satisfied with everything except the seat belt kit. Some parts were exceptionally easy to install (glove box, hood release cable, dash cover). Some fit well, but took a little wrestling with (floor mat & seat belt re-upholstery kit) and yielded a very satisfactory result. The center piece of the seat belts (where the buckle is mounted) were 4" shorter than the original and I ended up re-installing the originals, because the buckles kept getting lost in the crack of the seat. The arm rests were missing one of 5 holes in each piece, although there were 5 holes drilled in the door panels. Easily fixed with a hand drill, and the only manufacturing defect I saw in the whole batch. Actually, I'm very surprised I didn't have more problems. I had a VW bus for 10 years and relied on after-market parts for many applications, but often the part needed to be modified, adjusted, or forced into position -- not the case for the LMC parts. So thanks to all of you who have given me feedback and ideas on this project. I had put it off for years and now feel like I have a new truck. Link to comment Share on other sites More sharing options...
JohnnyD Posted May 12, 2019 Author Share Posted May 12, 2019 Trifocals? Must be time for cataract surgery. I sure like the results from mine. Actually, I have progressive lenses, and have had cataract surgery in one eye. I have a friend who is a helicopter mechanic. He has a small bifocal-like button ground into the top edge of his glasses. He says it is the cat's meow when it comes to wiring and such. How many times do you look over the top of your glasses to see something up close, when the best short distance focal point is the lower part of the lenses? I think I'd get that modification if I was going to be serious about some of this stuff. Link to comment Share on other sites More sharing options...
JohnnyD Posted May 12, 2019 Author Share Posted May 12, 2019 However, there are glues that can probably make those tabs stay on the grille. I'll have to look, but Jim/ArdWrknTrk could tell us off the top of his head. So, if you decide to fix that one, let us know. You assume that the broken tabs are still in existence. More problems will probably result in a new grill, but seeings how I settled for a broken one for the last 15 years, it is unlikely that this one will bother me... Link to comment Share on other sites More sharing options...
Gary Lewis Posted May 12, 2019 Share Posted May 12, 2019 However, there are glues that can probably make those tabs stay on the grille. I'll have to look, but Jim/ArdWrknTrk could tell us off the top of his head. So, if you decide to fix that one, let us know. You assume that the broken tabs are still in existence. More problems will probably result in a new grill, but seeings how I settled for a broken one for the last 15 years, it is unlikely that this one will bother me... Yes, I assumed that some of the tabs are still there. Silly me. As for the magnifying spot in the top of the lens, that would be a big help. I've tried turning my glasses over to get the bifocals into play, but they won't stay on. Link to comment Share on other sites More sharing options...
1986F150Six Posted May 13, 2019 Share Posted May 13, 2019 Well done! But what brand were the seat belts? I want to steer clear of them. smiley image="smiley_good.gif"/> How about these with the new [too short] seatbelts? https://www.ebay.com/itm/OEM-F-MULTIPLE-Seat-Belt-Extension-Extender-1975-1996-NOS-FORD-BRONCO-F-100-350/143156891503?epid=1411187795&hash=item2154d0cf6f:g:KsAAAOSw96FcfBoz Link to comment Share on other sites More sharing options...
Gary Lewis Posted May 13, 2019 Share Posted May 13, 2019 Well done! But what brand were the seat belts? I want to steer clear of them. smiley image="smiley_good.gif"/> How about these with the new [too short] seatbelts? https://www.ebay.com/itm/OEM-F-MULTIPLE-Seat-Belt-Extension-Extender-1975-1996-NOS-FORD-BRONCO-F-100-350/143156891503?epid=1411187795&hash=item2154d0cf6f:g:KsAAAOSw96FcfBoz Interesting! That would do it, although it is fixing someone else's problem by spending more money. Link to comment Share on other sites More sharing options...
JohnnyD Posted May 13, 2019 Author Share Posted May 13, 2019 Well done! But what brand were the seat belts? I want to steer clear of them. smiley image="smiley_good.gif"/> How about these with the new [too short] seatbelts? https://www.ebay.com/itm/OEM-F-MULTIPLE-Seat-Belt-Extension-Extender-1975-1996-NOS-FORD-BRONCO-F-100-350/143156891503?epid=1411187795&hash=item2154d0cf6f:g:KsAAAOSw96FcfBoz Those look like they might be the ticket. I needed 4", but 9" wouldn't be too long, I think. My old ends were not in bad shape, so until I work with them a bit, I'm going to stay put. Thanks for the suggestion. Link to comment Share on other sites More sharing options...
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