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Fuel Gauge Acting Crazy


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Even Factory Ford Fuel Senders for 1980-1984 were prone to fail in a similar fashion after awhile and/or read wonky in my experience.

If the aftermarket sector just copied them, then there you go...

mine seems to be taking heavy drugs and sleeping in. it can read dead empty and I can hit a bump. Then it sometimes decides to wake up. who can tell. I always fill the tank and always reset the trip meter just in case.

now my f250 with new tank and sender work great except not reading the range properly. I did not tune the float before install. it is something we should do but is it something that we should need to do? why get upset about it.

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mine seems to be taking heavy drugs and sleeping in. it can read dead empty and I can hit a bump. Then it sometimes decides to wake up. who can tell. I always fill the tank and always reset the trip meter just in case.

now my f250 with new tank and sender work great except not reading the range properly. I did not tune the float before install. it is something we should do but is it something that we should need to do? why get upset about it.

So, what about HOLLEY EASY LEVELâ„¢ FUEL LEVEL SENDER? It says, amoung other things:

Our all-new Holley Easy Level sender uses LiDAR technology to precisely measure the depth of fuel remaining in your tank and works with all Classic Instruments' fuel gauges, including short-sweep, full-sweep, and selectable ohm range fuel gauges. It also works with many other gauge brands. This model is compatible with tanks ranging from 4-to-39-inches. Setup is a breeze with the on-board buttons. Easily set empty and full tank positions, with reserve, right on your workbench before installing and then set the empty, half, and full positions on the gauge. The desired dampening rate is adjusted with dip switches right on the unit to reduce fuel slosh and gauge bounce by adjusting how fast or slow the gauge reacts to the fuel level change. Plus the necessary screws and gasket for installation are included.

 

Upgrade Classic Instruments' or other brands' gauge sets to capture the benefits of LiDAR, "laser imaging, detection, and ranging" technology. This exciting and innovative automotive application replaces vulnerable moving parts with a hi-tech laser; technology that has been used successfully in other applications for many years. An instruction sheet is included for Classic Instruments and other standard gauges. See additional instruction sheet below for AutoMeter applications.

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So, what about HOLLEY EASY LEVELâ„¢ FUEL LEVEL SENDER? It says, amoung other things:

Our all-new Holley Easy Level sender uses LiDAR technology to precisely measure the depth of fuel remaining in your tank and works with all Classic Instruments' fuel gauges, including short-sweep, full-sweep, and selectable ohm range fuel gauges. It also works with many other gauge brands. This model is compatible with tanks ranging from 4-to-39-inches. Setup is a breeze with the on-board buttons. Easily set empty and full tank positions, with reserve, right on your workbench before installing and then set the empty, half, and full positions on the gauge. The desired dampening rate is adjusted with dip switches right on the unit to reduce fuel slosh and gauge bounce by adjusting how fast or slow the gauge reacts to the fuel level change. Plus the necessary screws and gasket for installation are included.

 

Upgrade Classic Instruments' or other brands' gauge sets to capture the benefits of LiDAR, "laser imaging, detection, and ranging" technology. This exciting and innovative automotive application replaces vulnerable moving parts with a hi-tech laser; technology that has been used successfully in other applications for many years. An instruction sheet is included for Classic Instruments and other standard gauges. See additional instruction sheet below for AutoMeter applications.

Frickin' laser beams?

Seriously, though, it doesn't have any moving parts which makes it simple and elegant. At that price, it is the same as using a float style or a tube style or a reed style sender that do have moving parts and are built for specific depths.

I'd try it. I'm concerned that is says it doesn't work with ohm style readers (which is confusing because it implies it gives readings in ohms). I can get to the bottom of that one.

The other issue, though is that this needs to be installed on the top of the tank. That's the same problem with all of the separate sender units. This one is especially thick compared to others. I don't think there is any space above the tank, is there?

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Frickin' laser beams?

Seriously, though, it doesn't have any moving parts which makes it simple and elegant. At that price, it is the same as using a float style or a tube style or a reed style sender that do have moving parts and are built for specific depths.

I'd try it. I'm concerned that is says it doesn't work with ohm style readers (which is confusing because it implies it gives readings in ohms). I can get to the bottom of that one.

The other issue, though is that this needs to be installed on the top of the tank. That's the same problem with all of the separate sender units. This one is especially thick compared to others. I don't think there is any space above the tank, is there?

Good question, has anyone ever tried using an aftermarket sender? That's one of my next projects after this engine is built. (I never realized until starting an engine build how fast funds can disappear.)

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Good question, has anyone ever tried using an aftermarket sender? That's one of my next projects after this engine is built. (I never realized until starting an engine build how fast funds can disappear.)

well you did not exactly choose a cheap one either.

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Frickin' laser beams?

Seriously, though, it doesn't have any moving parts which makes it simple and elegant. At that price, it is the same as using a float style or a tube style or a reed style sender that do have moving parts and are built for specific depths.

I'd try it. I'm concerned that is says it doesn't work with ohm style readers (which is confusing because it implies it gives readings in ohms). I can get to the bottom of that one.

The other issue, though is that this needs to be installed on the top of the tank. That's the same problem with all of the separate sender units. This one is especially thick compared to others. I don't think there is any space above the tank, is there?

I'd be interested in this as well! Aside from your well thought out questions, wondering if this is direct bolt in for our tanks or would one have to cut a hole in the tank?

Video on set up:

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Frickin' laser beams?

Seriously, though, it doesn't have any moving parts which makes it simple and elegant. At that price, it is the same as using a float style or a tube style or a reed style sender that do have moving parts and are built for specific depths.

I'd try it. I'm concerned that is says it doesn't work with ohm style readers (which is confusing because it implies it gives readings in ohms). I can get to the bottom of that one.

The other issue, though is that this needs to be installed on the top of the tank. That's the same problem with all of the separate sender units. This one is especially thick compared to others. I don't think there is any space above the tank, is there?

I'd be interested in this as well! Aside from your well thought out questions, wondering if this is direct bolt in for our tanks or would one have to cut a hole in the tank?

Video on set up:

I know I'm the one that suggested the Holley unit, but now that I've had a chance to read up on it and look at the spec's I don't think this will work directly on a Bullnose truck. But I think it can be made to work with those which only have a sending unit and not a pump in the tank, and MIGHT be adaptable to those with a pump. Here are the issues I see:

  • Mounting: The Holley unit mounts with the "industry standard 5-bolt flange" with a 2.122" bolt circle. But our senders go in with a locking cam, not bolts. So some kind of mounting flange would be needed that would use the locking cam and provide the 5-bolt mounting. But I would think that could be done.

  • Pump: There doesn't appear to be a provision to have a pump occupy the same hole as the Holley sensor. And the Holley doesn't appear to be sealed so that it can actually go into the tank, so I don't think it'll work if you also have a pump - unless you cut a hole and mount it separately.

  • Electrical: The spec's say the "Output is a PWM signal for 12 Volt applications (10 volts to 20 volts maximum)". However, the guy in the video above keeps talking about a 0 - 90 ohm range, but if you listen to what he says he means that 0 ohms is Empty and 90 ohms is Full. Our trucks use a 10 - 72 ohm range, but 10 is Full and 72 is empty. So this won't work directly with a Bullnose truck. However, you could add a MeterMatch between the Holley and the Bullnose gauge and it should work. But that adds $90 to the total cost.

Bottom Line: Cool technology but not a bolt-in fit for a Bullnose truck. Sorry.

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